SureMAX: Revolutionizing Spinal Implants with Titanium

Unleashing the Potential of 3D Printing and Innovative Geometries

Spinal implants have reached new heights with SureMAX, the groundbreaking cervical implant designed by Additive Implants Inc.

SureMAX was born out of the vision of a spine surgeon who recognized the limitations of existing solutions and sought to create an implant that harnessed the unique properties of Titanium. This exceptional material not only promotes bone growth but also offers superior visibility in X-rays, allowing for better monitoring of the healing process.

What sets SureMAX apart is its ability to match the stiffness of an individual's bone, ensuring that it does not cause any damage. Traditional Titanium cages have been too rigid, leading to bone damage. However, SureMAX has overcome this challenge through the use of 3D printing technology and intricate geometries that were previously unachievable.

One of the key features of SureMAX is its porous roughened surface, which encourages bone growth into the implant, promoting fusion and stability. This innovative design also addresses the issue of subsidence, ensuring that the implant remains in position and does not settle within the spine.

The design team at Additive Implants Inc. utilized 3D printing technology with Titanium powder (Ti6Al4) to create SureMAX. This realization technique allowed for the production of intricate designs that facilitate bone integration and optimize the implant's performance.

SureMAX offers a wide range of options to accommodate different patient needs. With 72 sizes available, surgeons can select the appropriate height, foot print, and angle of the implant. The angle selection is particularly crucial for correcting spinal deformities, while the height and foot print choices ensure a customized fit.

The implant is used in Anterior Cervical Discectomy Fusion (ACDF) surgeries, where it is inserted after the damaged cartilage is removed. Surgeons assess the size required based on the patient's condition and select the appropriate SureMAX implant. A separate plate is then used to attach the upper and lower vertebrae, facilitating fusion and stability.

The development of SureMAX spanned from 2015 to October 2018, with FDA approval obtained in February 2019. The design and manufacturing process took place in Phoenix, Arizona, USA, under the expertise of Dr. John Ehteshami MD and the dedicated team at Additive Implants Inc.

The creation of SureMAX was driven by extensive research on Titanium implants and the challenges they posed. Titanium's stiffness and difficulty in machining required innovative solutions to ensure optimal performance and patient satisfaction. The design team successfully addressed these challenges, creating a high-performance implant that met FDA requirements and remained cost-effective.

Recognizing the ingenuity and impact of SureMAX, it was awarded the Bronze A' Design Award in the Medical Devices and Medical Equipment Design category in 2020. This prestigious accolade celebrates designs that exemplify excellence in art, science, design, and technology, contributing to improvements in quality of life.

With its unmatched combination of strength, adaptability, and bone integration capabilities, SureMAX is revolutionizing the field of spinal implants. Additive Implants Inc. continues to push the boundaries of innovation, paving the way for a new era of personalized and effective medical solutions.


Project Details and Credits

Project Designers: Additive Implants Inc.
Image Credits: Additive Implants Inc.
Project Team Members: Dr. John Ehteshami MD Robert Brosnehan Matt Zoghi JD Howell Jeff Horn Babak Ehteshami
Project Name: SureMAX
Project Client: Additive Implants Inc.


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